IIoT & edgeOEE & production

SCADA modernisation of a packaging line

Packaging Switzerland

Outdated SCADA replaced — new HMI screens, modern protocols, 30% faster operator response.

The existing SCADA system was 15 years old, could no longer be maintained and couldn't export any data. Operators were working with unreadable monochrome displays.

RALUS replaced the system with a modern SCADA architecture with up-to-date HMI screens and a structured MODBUS/TCP connection. All historical data was migrated, and operations continued without interruption.

Since the migration, operators respond to alarms 30% faster. System availability is 99.7%.

Results

−30%
Operator response time
99.7%
System availability
1.200+
Live data points

Technologies we use

MODBUS/TCPSiemens S7OPC UAReactSQL Server
#SCADA#HMI#MODBUS#Process visualisation#Siemens